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Why Was 'This Old House' Filming in Washburn Shops? It’s a Long Story

The story behind why producers from the home improvement show This Old House came to Washburn Shops in August to film general contractor Tom Silva and WPI student Max Sivert ’26 as they created a topographical map of Massachusetts that is destined to be installed on a U.S. Navy submarine—well, pull up a chair, because it’s a long one.The tale begins with alumnus Dinis Pimentel ’92, chair of the board of directors for the commissioning committee of the USS Massachusetts, a new Virginia-class attack submarine planned to be commissioned in Boston in March 2026. The committee is a nonprofit organization that acts as a sort of booster club for the USS Massachusetts, with volunteers working to bring symbols of the commonwealth into the submarine to capture the spirit of its namesake. In addition to planning the commissioning ceremony, the committee acts as a lifelong support system for USS Massachusetts sailors and their families.Pimentel is a captain in the Navy Reserve who served on active duty in submarines when he entered the U.S. Navy after graduating from WPI. He reached out to producers of This Old House, a show with Massachusetts roots, to see if they wanted to participate in some kind of project related to the submarine. The producers toured a sub in Groton, Conn., and identified an elegant solution to a simple problem: creating a safe location for officers’ coffee mugs that would normally hang from simple pegs in the wardroom.After a consultation with the sub’s captain, Silva, with the help of carpenter Nathan Gilbert from the spinoff show Ask This Old House, constructed a beautiful, wall-mounted, wooden board that will snuggly hold each mug, even in the worst sailing conditions. Above the mugs sits an intricately cut map of Massachusetts, with each of its 14 counties constructed from a different type of wood. The design called for adding a third dimension to the map to show the topography of the state—from the mountains of Western Massachusetts to the flat Atlantic coastline—a task that needed specialized CNC (computer numerical control) machinery. That’s when Pimentel, remembering his time in Washburn Shops as a nuclear and mechanical engineering major at WPI, contacted Robert Daniello, associate teaching professor and manager of Washburn Shops.“I’m often talking to people around the state about the USS Massachusetts, and as we build community, we see the spirit of the state coming to get behind the boat, the crew, and their families,” says Pimentel, who has volunteered on the committee since construction of the sub started in 2019.“I thought it was an interesting project,” says Daniello, who notes that although most of the CNC machines in the shop are for metal work, one of the oldest machines (circa 2001) could be adapted.Enter Sivert, a robotics engineering major with a mechanical engineering minor, who is a lead lab assistant for the intro to manufacturing course and evening lab monitor for the shops. In addition to attending a trade high school focusing on advanced manufacturing, he completed a co-op at a machine shop working with CNC machines.“For the past eight years or so I’ve really only worked with metal,” he says. “Given the chance to not only work with a variety of woods, but for a commemorative art installation, it seemed like an incredibly interesting project.”Sivert worked on the project in his free time—no credit or pay involved—and says writing the CAD (computer-aided design) program to accommodate the size of the board was the most challenging part.“First, I had to split the state into a few different pieces because the board was too large to machine in one go,” he says. The town of Southwick, which oddly juts into the top of central Connecticut, proved to be particularly challenging. “Seeing the first pass of the endmill go over Southwick successfully was a big relief because it proved the remainder of the program would work.”The three-person This Old House crew, which in addition to Silva included producer Sara Ferguson and videographer Dino D’Onofrio, was keen on getting multiple angles of the entire process of setting up and running the machine.“Being filmed while working was kind of bizarre,” says Sivert. “I felt incredibly self-aware about what I was doing throughout the entire milling process. Usually, I interact with the workpiece and the machine console without much thought, but this time around I had to explain everything I was doing, and the reason for it.”Sivert confirms the genuineness of Silva’s down-to-earth, friendly TV persona.“Just chatting with him throughout the day was nice, too. He’s got a lot of stories to share, and just hearing his perspective on the board and shop was really insightful,” says Sivert, adding that his grandmother is a huge fan of the show.It’s unclear when or how the final segment may air, either as part of the Ask This Old House or a web feature. But Pimentel hopes it can premier sometime around the officia...

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